Case Gallery
Explore how CNC machining, sheet metal fabrication, stamping and surface finishing come together in product-ready components. Each example focuses on a practical manufacturing challenge — fit, finish, strength or repeatability — and the engineering decisions behind the final part.
Precision Parts in Real Product Context
CUSTOM KEYBOARD ENCLOSURE
BICYCLE HUB SHELLS
LAPTOP ENCLOSURE
LAPTOP ENCLOSURE
ALUMINUM PULLEY
BICYCLE HUB SHELLS
LAPTOP ENCLOSURE
ALUMINUM PULLEY
SENSOR HOUSING
CUSTOM KEYBOARD ENCLOSURE
ALUMINUM PULLEY
SENSOR HOUSING
LAPTOP ENCLOSURE
LAPTOP ENCLOSURE
SPEAKER BRACKET
Client Pain Points:The switch openings and internal bosses had to remain aligned across two matching shells.
Thin walls and visible chamfers made deformation and cosmetic marks difficult to control.
The project required a fast prototype loop before committing to repeat production.
Our Solution:Reviewed the 3D structure and separated cosmetic surfaces from functional datum features.
Used staged CNC milling and dedicated soft jaws to protect the thin-wall shells.
Standardized blasting, anodizing and visual inspection conditions for both shells.
Illustrative Outcome:A validated enclosure pair with consistent switch alignment, cleaner cosmetic surfaces and a clearer path from prototype approval to repeat production.
Client Pain Points:Bearing seats and axle interfaces needed to share a controlled concentric datum.
The part had several turning and milling features that were difficult to control through separate setups.
The finish had to protect the surface without hiding critical machined
Our Solution:Defined the primary rotating datum before programming the turning and milling operations.
Used in-process checks for bore size, flange position and face runout.
Masked bearing and axle interfaces before anodizing and completed a final fit review.
Illustrative Outcome:A lightweight hub shell with controlled concentricity, clean interfaces and a repeatable finishing route for future batches.
Client Pain Points:The thin-wall bottom shell showed risk of distortion around large pockets and ventilation features.
Hinge pockets, screw posts and connector openings needed to match the mating cover.
The finish had to remain uniform across broad visible surfaces.
Our Solution:Reviewed wall thickness, rib placement and machining sequence before sample cutting.
Used fixture support around thin features and separated roughing from cosmetic finishing passes.
Checked hinge, port and fastener interfaces with the matching cover before finishing approval.
Illustrative Outcome:A more stable thin-wall shell with controlled assembly interfaces and a documented machining route for future design revisions.
Client Pain Points:Groove geometry and bore concentricity affected running smoothness.
The design combined turning features with milled side holes and mounting details.
The customer needed a stable process that could be repeated across several sizes.
Our Solution:Established the rotating centerline as the main process datum.
Completed turning first, followed by indexed milling of side features and mounting holes.
Created a common inspection checklist for groove profile, bore, flange and surface finish.
Illustrative Outcome:A repeatable pulley family with consistent running geometry and a clearer route for transferring the design across sizes.
Client Pain Points:Multiple threaded interfaces had to remain clean and functional after finishing.
Sealing features required controlled edges and consistent groove geometry.
The part required a repeatable inspection method for small production lots.
Our Solution:Used turn-mill operations to reduce datum changes between the cylindrical and milled features.
Protected threaded and sealing interfaces during passivation and completed a post-finish cleaning check.
Defined inspection points for thread fit, groove condition, port position and visual finish.
Illustrative Outcome:A compact stainless housing with clean functional interfaces, a controlled surface condition and a repeatable small-batch inspection routine.
Client Pain Points:Multiple threaded interfaces had to remain clean and functional after finishing.
Sealing features required controlled edges and consistent groove geometry.
The part required a repeatable inspection method for small production lots.
Our Solution:Used turn-mill operations to reduce datum changes between the cylindrical and milled features.
Protected threaded and sealing interfaces during passivation and completed a post-finish cleaning check.
Defined inspection points for thread fit, groove condition, port position and visual finish.
Illustrative Outcome:A compact stainless housing with clean functional interfaces, a controlled surface condition and a repeatable small-batch inspection routine.
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